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According to the different target applications of machine tools, there are different requirements for rigidity, damping, and thermal performance. Therefore, the design of material combinations and hybrid structures is essential to meet these performance requirements.
Composite structures with mineral casting filling is a process of filling mineral castings materials inside the bed of original welded structures and cast iron structures. The purpose is to maintain the original design structure while improving the damping effect and changing the equipment’s center of gravity through filling mineral casting materials.
Its advantages are as follows:
1. Vibration Damping: filling with artificial granite to increase structural damping, which can reduce vibration, noise, and lower the resonance of machine components
2. High rigidity: Thin-wall design with high elastic modulus can reduce the sheet metal thickness and save the cost of support ribs.
3. High precision: The metal surface can achieve the highest precision. Mineral castings have good adhesion to metal surfaces, no shrinkage or expansion, and can maintain long-term precision stability.
4. No need for molds: It does not require mold investment, making it suitable for small batch or single-piece production and shortening delivery cycles.
5. Flexible design: It has higher flexibility in terms of part shape and design changes, and can integrate pipe designs for cooling fluids, cutting fluids, etc.
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